Rocket City Coatings

The Rocket City System

Polyurea + Flake + Polyaspartic — installed in one day

Three layers, every one of them named, specced, and warrantied in writing. This is the floor we'd put in our own garages — and the page below is the spec sheet most contractors hope you never ask for.

Vinyl flake being broadcast by hand into a wet orange polyurea base coat during installation
1 Day install most garages, weather permitting
24– 48 Hours to drive-on cure is weather-dependent
15 Year written warranty on the full system

What's actually on your floor

04 POLYASPARTIC TOPCOAT 100% UV-STABLE · HOT-TIRE PROOF 03 TORGINOL VINYL FLAKE FULL BROADCAST · TO REJECTION 02 SIMIRON POLYUREA BASE MOISTURE-TOLERANT · FLEXES WITH SLAB 01 CONCRETE SLAB DIAMOND-GROUND · CSP 2–3
The Rocket City System — representative section, not to scale. Scroll to assemble.

01

Diamond grind prep

We grind the slab with diamond tooling to a CSP 2–3 profile — think of it as opening the concrete's pores so the base coat keys in mechanically, not just sticks. Cracks and spalls get cut out and filled with polymer filler. We don't acid etch. Etching is what the DIY kits do because grinders are expensive, and it's half the reason those kits peel.

Step 01 — datasheet
SpecValueWhy it matters here
MethodDiamond grindingMechanical key — acid etch can't match it
ProfileCSP 2–3The bite the base coat needs
Crack repairPolymer filler, routedHuntsville slabs move on clay; repairs must flex
Moisture checkSurface RH readingCatches vapor problems before they're under a floor

02

Simiron polyurea base coat

Simiron polyurea is the layer that makes this system work on North Alabama concrete. It tolerates the slab moisture that kills epoxy base coats, and it stays slightly flexible after cure, so seasonal slab movement doesn't shear the bond. This is the layer nobody sees and the layer the 15-year warranty rides on. More on the chemistry: what is Simiron polyurea.

Step 02 — datasheet
SpecValueWhy it matters here
ProductSimiron polyureaNamed on your quote, verifiable
Thickness10–12 mils {{TODO:verify-spec}}Build without brittleness
Moisture toleranceHigh — vapor-tolerant formulation {{TODO:verify-spec}}Slabs here sweat every spring
Recoat window~1–2 hrWhat makes one-day install possible

03

Torginol flake — full broadcast

We throw Torginol vinyl flake into the wet base coat until the floor literally can't hold any more — the trade term is "to rejection." Full broadcast isn't a looks decision (though it looks better): the flake layer adds thickness, hides slab imperfections, and gives the topcoat texture to grab. Partial broadcasts are how budget installs save material and how floors end up with bald spots. Pick your blend in the flake color gallery.

Step 03 — datasheet
SpecValueWhy it matters here
ProductTorginol vinyl flakeIndustry-standard blends, dozens of colors
CoverageFull broadcast, to rejectionNo bald spots, ever
Flake size1/4" standard (1/8", 1" available)Texture and look tuning
ExcessScraped + recovered after setWhat doesn't bond comes back up

04

Polyaspartic topcoat

The wear layer. Aliphatic polyaspartic is 100% UV-stable — the strip of floor at your garage door that gets afternoon sun will look the same in year ten as the floor under the shelves. It shrugs off hot tires after the Parkway commute, brake fluid, gas, and the red clay that comes in on everything. This is also the layer that makes the floor easy to squeegee out twice a year and call it maintained.

Step 04 — datasheet
SpecValueWhy it matters here
ProductAliphatic polyasparticUV-stable — won't yellow at the door line
Thickness~5–6 mils {{TODO:verify-spec}}Clear wear layer over the flake
Foot trafficNext morningReal cure data, not brochure optimism
Vehicles24–48 hrFaster in October, slower in August

Want this floor?

Most 2-car garages: $2,000–$3,800 installed, one day on the tools. We'll give you a tighter number in one phone call.

Who should buy this — and who shouldn't

Get this system if: you park in your garage, you use it as a shop, kids' bikes live in it, or you're tired of dusting concrete powder off everything you store. It's built for floors that work — and the same stack goes outdoors on patios and pool decks with a slip texture added.

Skip it if: your garage is climate-controlled square footage you're converting to living space — at that point look at polishing the slab instead. And if the budget's tight and the slab's in decent shape, honestly, bare sealed concrete beats a cheap coating that'll peel. We'd rather you wait and do it right.

One more thing we'll say out loud: this is not the cheapest coating in town. It's the one with every layer named on the quote. Those are different products, and the cost page shows exactly where the money goes.

Finished two-car garage with gray and charcoal flake floor under a glossy polyaspartic topcoat, garage door open to afternoon sun
Illustrative render — real installs in the gallery
What is the Rocket City System?
It's our name for a specific three-layer floor build: a Simiron polyurea base coat, a full broadcast of Torginol vinyl flake, and an aliphatic polyaspartic topcoat. The name is ours; the products aren't a mystery — every layer is on this page with its job described. Most installs are one day on the tools.
Why a polyurea base instead of epoxy?
Because North Alabama slabs push moisture. Polyurea tolerates the vapor coming up through your concrete and flexes when the slab moves seasonally — two things rigid, moisture-sensitive epoxy base coats handle badly. Epoxy isn't a bad product. It's the wrong base layer for a slab that sweats every spring. The full argument is on our polyurea vs epoxy page.
How is polyaspartic different from epoxy?
Polyaspartic is an aliphatic compound, which means it's 100% UV-stable — it will not yellow at the garage door line the way epoxy topcoats do. It also cures fast enough to install base-to-topcoat in a single day, and it doesn't soften under hot tires. Side-by-side details: polyaspartic vs epoxy.
How fast can I park on it?
Foot traffic the next morning. Vehicles at 24–48 hours, and the spread is honest: polyaspartic cure speed depends on temperature and humidity, and an August install in Huntsville sits at the slow end. We give you the real number for your install week before we start.

Get a number, not a runaround

Tell us what you're working with and we'll give you a straight price range on the phone. No pressure visit required to hear a number.

CALL (339) 368-5083